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Two Car Coats, Reworked: What Stayed and What Changed - Brake House

Two Car Coats, Reworked: What Stayed and What Changed

How we reworked our two horsehide car coats, Coachwork and Bayshore: the two directions from the old catalogs stayed, and the leather, the pattern and every pocket got another look. Notes from the workshop, and the first finished samples.

The direction of each coat stayed exactly where it was. Almost everything else got taken apart and looked at again. Here's what changed, why, and what the first finished samples look like.

Coachwork car coat sample in black horsehide, front and back
Coachwork. Finished sample, front and back.
Bayshore car coat sample in black horsehide with red plaid lining, front and back
Bayshore. Finished sample, front and back.

Where we started

If you read What Is a Car Coat?, you already know the short version. The horsehide coat came before the name. And it came in two kinds from the start, often on the same catalog page. One long and pared down. One shorter, with pockets and a belt.

Sears 1929 catalog page 470, a 30 inch horsehide coat
The long direction. Sears, Fall and Winter 1929-30, page 470. Thirty inches, a leather collar, two roomy pockets.
Catalog illustration of a 25 inch ponyhide aviation jacket, around 1940
The short direction. A catalog ponyhide jacket, around 1940. Twenty-five inches, a wide lapel, a zip front, a snap-flap pocket at the chest.

Our two car coats sit one on each side of that line. When we sat down to rework them, that was the one thing we agreed not to touch. The long one would stay quiet and let its shape do the talking. The short one would keep its pockets and its belt, and stay short.

They have names now, too. Coachwork for the long one, Bayshore for the short one. Both come from the same years as those catalog pages, and each one says something about the coat it's on. More on that below.

Everything else was open. We went back through what customers told us about the last version, and changed the leather, the pattern, and most of the details.

The leather: about 1.2mm, and broken in before it reaches you

Both coats use the latest version of Padova tea-core horsehide. Two things are different from before.

Weight. We kept the hide at about 1.2mm. Thick enough to feel like a horsehide coat, without chasing the heaviest hide we could get. The point was a coat that's comfortable to wear all day.

Surface. The finish was adjusted based on feedback on the last version. What people asked for was simple: let the natural grain show. So the hide now goes through a softening step before it's cut. That brings the grain of the horsehide out early, so the coat already has some character on day one instead of starting out flat and glassy.

The pattern: wider, and not just in the numbers

The last version was cut for a slim build. If you had broad shoulders or a big chest, you had two bad choices. Size for the shoulders, and the body and sleeves came out too long. Size for the length, and it pulled across the shoulders every time you reached forward. A lot of you told us about that.

So both patterns were widened for how people are actually built today. More room through the shoulders and chest, without the length growing along with it.

The easy way to do that is to add a couple of centimetres to the shoulder and chest and call it done. That's not what happened here. The curves were redrawn to match the wider shape, sleeve included, so the coat is built for a broader body rather than stretched to fit one.

Paper pattern laid on black horsehide before cutting
The new pattern going onto the hide.
Craftsperson marking around a paper pattern on horsehide
Marking it out by hand.
Smaller pattern pieces laid out on the hide
The smaller parts, placed one at a time.

Coachwork: taking things away

This one follows the long direction. The same idea as that 1929 page: a long coat with very little on the front. It isn't a copy of that coat or any other. It already had very little on it, and we took a little more off.

Why the name. Coachwork is the old word for a car's body, and for the trade of building one. In the 1920s and 30s, a fine car often left the factory as a bare chassis, and a separate coachbuilder drew and built the body on top of it. Panels, proportions, the line from front to back. That's the part of this coat we cared about most. There's almost nothing on the surface, so the cut has to carry it. The name is a nod to that kind of work. It isn't a claim about where the coat came from.

Coachwork car coat sample hanging, front view
Coachwork, finished sample.

What changed

  • The chest pocket is gone. The front is cleaner without it, and the yoke and buttons carry the whole look now.
  • Thinner edges, by hand. Wherever leather folds over at a seam, the edge is shaved down by hand. It's slow, and it's the reason the seams look neat instead of bulky.
  • A new cuff, new pocket stitching. Both redrawn to sit with the plainer front.
  • The little strip at the back of the collar is gone. The last version had a small leather strip over exposed stitching there. It didn't fit a coat this quiet, so it went.
Collar and chest yoke of the Coachwork car coat
Collar and chest yoke. No pocket below it now.
Cuff with horn button on the Coachwork car coat
The new cuff.

Inside

The body lining moved up to mercerized wool, for warmth. The sleeve lining moved up to heavy cotton twill, which holds up better where the arm goes in and out every day. Leather main label, natural horn buttons.

Open front of the Coachwork car coat showing black wool lining
Wool body lining.
Side pocket with button tab on the Coachwork car coat
Side pocket and button tab.

Bayshore: adding, but only what gets used

This one follows the short direction. Shorter, and meant to have pockets, the way that jacket from around 1940 did. Again, not a copy of it. The question was where the pockets go.

Why the name. The Bayshore Highway opened in October 1929, running south out of San Francisco. It was built because the old roads couldn't keep up with how many people were driving now. So it's a name about getting around. Commutes, errands, the everyday miles that cars had just made normal. That's the job this coat is built for: pockets you actually use, and a length that stays out of the way. Nobody is saying the drivers on that road wore this coat. It's about the kind of day it fits into.

On the last version, the front felt a little crowded. So the layout was redrawn from scratch. There are two different chest pockets now, a flap pocket and a zip pocket, one on each side. The front balances out, the crowding is gone, and every pocket is one you'd actually reach into.

Front panel in progress with flap pocket and slanted zip pocket
In the workshop. A front panel with its flap pocket and slanted hand pocket.
Back panel in progress with half belt and buckles
The back, half belt already on.

What changed

  • Chest pockets, one each side. Two styles, spread across the front instead of stacked on one side.
  • A hand pocket that sags a little. The lower lip of each hand pocket drops in a slight curve. That was set in the pattern on purpose, to look like an old jacket after years of hands going in and out.
  • New cuffs and pocket stitching. Redrawn to suit a shorter coat with more going on up front.
  • Brass hardware. The last version had silver-toned zips, snaps and buckles. They're all brass now. Brass sits warmer against black horsehide and the red plaid inside, and it suits the working, everyday side of this coat better than bright silver did.
  • Thinner edges, by hand. Same as the Coachwork. It's how a coat this thick still moves easily instead of looking stiff.
Bayshore car coat sample hanging, front view with red plaid lining at the collar
Bayshore, finished sample.
Collar, zip chest pocket and flap chest pocket on the Bayshore car coat
Zip pocket on one side, flap pocket on the other.
Back of the Bayshore car coat with half belt
Back panels and the half belt.

Inside

The body is lined in thick plaid wool now. The sleeves get an old-style American plaid. A Talon zipper, a leather main label, natural horn buttons.

Red plaid wool lining of the Bayshore car coat
Plaid wool lining.
Details: label, zipper pull, horn button and brass buckle
Label, brass Talon zipper, horn button, brass buckle.

Side by side

Coachwork Bayshore
The name The craft of building a car body A 1929 California highway
Direction Pared down, shape first Pockets and a belt, kept short
Leather Latest Padova tea-core horsehide, about 1.2mm, softened before cutting
Pattern Wider through the shoulders and chest, length kept, curves redrawn including the sleeve
Front Chest pocket removed Two chest pockets, one each side
Body lining Mercerized wool Thick plaid wool
Sleeve lining Heavy cotton twill Old-style American plaid
Hardware Horn buttons Brass now: Talon zippers, snaps, buckles. Horn buttons

Neither one is the better coat. They're two answers to the same question, the same way they were on those catalog pages almost a hundred years ago. It mostly comes down to which one you'd reach for on a normal morning.

What's next

Sewing machine and cut horsehide pieces in the workshop
Where the samples came together.

Both samples are finished. Next they get worn, on more than one body and over more than one kind of outfit, so you can see how they actually sit.

Coachwork and Bayshore. Two car coats, reworked.

Catalog images: Sears, Roebuck and Co., Fall and Winter 1929-30, p. 470 (Internet Archive). Aviation jacket illustration from a catalog of around 1940; source catalog not confirmed. Workshop photos October 2026. Bayshore Highway opening: City of South San Francisco, "Bayshore Highway" history sheet.
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